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Lean Implementation in Company

Introduction

This hands-on course is designed for manufacturing companies looking to streamline their processes, reduce waste, and drive long-term efficiency through Lean implementation. Led by Sunjjoy Gupta, a seasoned consultant with 35+ years of experience and deep expertise in working with Japanese and Korean industrial systems, the course guides your team through a structured, data-driven transformation journey.

 

Whether you’re an MSME or a growing enterprise, this program will help embed a culture of continual improvement and operational excellence.

Course Coverage

1. Process Study & Data Collection

  • Cycle Time Analysis

  • Identification of the 16 Major Losses

  • Rejection and Scrap Rate Analysis

  • Tool Change Time (SMED) – Focusing on machines with frequent tool change requirements

2. Staff Training & Skill Development

  • Practical sessions on Problem Solving Tools and Lean Principles

3. Performance Tracking Systems

  • Implementation of Key Process Indicators (KPIs)

  • Daily Work Management (DWM)

  • Setting up MIS (Management Information Systems)

4. Process Flow Optimization

  • Elimination of the 3M:

  • Muda (Waste)

  • Mura (Irregularities/Variation)

  • Muri (Overburden/Difficult Tasks)

  • Streamlining for flow, quality, and consistency

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